Design render of a micro-molded part mounted on a carbon tube

Micro-molded parts, held to ±10µm.

Micro injection molding and micro machining, from design to inspected part, under one roof.

Request a QuoteCall an engineer
molded part
±10µm
machining
±1µm
new-tool window
30 days
certified quality system
ISO 9001:2015

One roof, from drawing to production.

Precision parts for medical-device, aerospace and defense OEMs.

Design reviewMoldability checked in CAD, before any steel is cut.Design render of a prototype surgical instrumentPrototypesMachined or printed parts that prove the design first.Five-axis mill cutting a mold cavityToolingMold cavities cut in-house on a 5-axis mill.Micro-molding pressProductionParts run on our own micro-molding press, with every setting recorded.

Send a drawing. See how we would mold it.

Example conversation

Micro connector housing in LCP, 0.20 mm walls. STEP attached.

housing.step

Marve

LCP is a good fit for walls this thin. Two things to settle first:

  • The latch undercut needs a side action in the mold.
  • Gate opposite the latch so the knit line stays out of the window.

A 4-cavity balanced layout fits on our Sodick LP20EH3.

Spec

Part
housing.step
Material
LCP
Min wall
0.20 mm
Side actions
1
Cavities
4, balanced
Press
Sodick LP20EH3
Next
Engineer review
Book an engineer
Start with Marve

From concept to a finished cavity in 30 days.

CAM simulation: 5-axis milling of an aluminum part on our Jingdiao GRA100.
CAD render of a stepper-motor slide action mounted on a split micro-mold core
Stepper-driven slide action, built into our micro molds for undercuts and side features. CAD render.
Capabilities

Resins we run.

All materials
  • PEEKHigh-temp · biocompatible
  • LCPThin-wall · micro-flow
  • COCOptical · low extractables
  • Ultem (PEI)Flame-rated · autoclavable
  • PCTransparent · impact-resistant
  • ABSGeneral-purpose · prototype
  • PPSUSteam-sterilizable · FDA-listed
Touch probe measuring a molded part

Documented, or it did not happen.

Every first article is measured on our OGP SmartScope G45.

Our quality system

Talk to the people who run the machines.

(941) 201-6880
Mark Brunsvold
Founder · 10+ patents
Anderson Brunsvold
Design + Process Engineer · 8+ years medical

Send us the drawing.

A quote, a tooling plan and a realistic date, typically within 48 hours.

Request a Quote(941) 201-6880
  • Mutual NDA before any files move
  • ISO 9001:2015
  • First-article inspection
  • Made in Sarasota, Florida